Software – complete solutions for digitised cutting
expert software supports you at every stage of the process:
- CAD – easily digitise your patterns or convert your models for direct use across entire processing sequences.
- Nesting – optimised positioning of patterns for better material utilisation - fully automated and, where required, also interactive
- PPS – production planning and control system software - for more transparency in your purchasing and stock data in the material processing operations of cutting
We offer, as standard, open interfaces for use in all processes.
We think in cutting solutions.
Software
Increase your efficiency with separate work processes.
expert systemtechnik has designed all work steps required for cutting in its system solutions so that they can be implemented independently of each other: scanning of hides, compiling orders for nesting, nesting itself, and ultimately cutting, take place on separate work stations.
This configuration offers the following advantages:
- Each work step can be carried out independently of the other work steps in terms of time and location.
- Processes which require more time, e.g. when nesting, to achieve an optimal result, can be implemented without time pressure and without negative consequences for further processing.
- Technical or manual delays at one work station do not lead to delays or stoppages at other stations.
The positive consequences for your company are impressive:
- You increase process reliability in the workflow.
- Production speed improves.
- The system contributes to reducing material costs.
Our in-house software applications for control, nesting and monitoring mean that as our customer you always receive the most state-of-the-art technological solutions. This is made possible by our own design and development team - a group of clever techies with a passion for technology and innovative solutions. Long-standing partnerships with renowned universities and associations ensure that as a medium-sized, family business we are also always one decisive step ahead in terms of technology, organisation and concepts. We are extremely proud of this - and will remain so in future.
We develop. For you. If there is something we don’t have within our portfolio, we will develop it to suit your exact requirements. Geared to suit your process mapping. Yes, we also programme the appropriate interface in our software department.
CAD-Software
Our expert CAD programmes have the task of reading your pattern data into our CAD systems.
To do this, we make use either of your patterns which have not yet been digitised or pattern data from your CAD system.
pattern expert
Field of application: no restrictions on materials
Product features
CAD systems for digitisation and construction of pattern data including quality zones, management of models and types as well as export of files
Added value
- User-friendly digitising and management of pattern data
- Clear model management
- Easy export of files in DXF format
convert expert
Field of application: no restrictions on materials
Product features
Software module to import and convert pattern data from other CAD systems such as Assyst, Auto-CAD or comparable industry standards
Added value
- Easy, automatic processing of pattern data from CAD systems of different manufacturers
Nesting-Software
Efficient, PC-controlled nesting programmes from expert position patterns on the materials to be processed in such a way as to ensure the best possible material utilisation.
The modules are an essential optimisation factor in the cutting process as they contribute significantly to saving material and reducing costs.
- Manual intervention is possible at all times
- The expert nesting programs make you more flexible
- Particularities of nesting with hides taken into consideration
- Combination with other cutting systems is possible
nest expert multinest
Field of application: leather cutting
Product features
Software module for optimised nesting of hides with automated, interactive nest mode for simultaneous nesting of up to 100 hides
Added value
- Within a short time the software calculates hundreds of different variants and shows the optimal result
- No delay in work sequence due to separation of nesting from cutting process in terms of time and location
- Overall utilisation already known before cutting
- Material saving of up to 3% compared with other standard nesting methods
nest expert visualnest
Field of application: leather cutting
Product features
A combination of hardware (camera, laser or video projector, PC, static table) and software for projection of cutting patterns for manual/interactive nesting of hides
Added value
- Suitable for materials with pattern repeats
- Suitable for when colour and structure fluctuations in the hides need to be taken into account
- Overall utilisation already known before cutting
nest expert textilnest
Field of application: Fabric cutting
Product feature
Software module to optimise degree of utilisation for fabric cutting
Added value
- Overall utilisation already known before cutting
- Nesting software takes imperfections and pattern repeats into account
nest expert varionest
Field of application: technical textiles, plastics, foams, films, composites, corrugated board/cardboard, rubber
Product features
Software module for automated nesting of 2D patterns optimal material utilisation
Added value
- Overall utilisation already known before cutting
- User-friendly handling
PPS-Software
The intelligent control software from expert supports your material processing operations when cutting.
The expert programmes for the production planning and control system (PPS) are as varied as your needs. PPS software modules provide you with the support you need!
- Maintain a good overview of your material processing operations
- Gain more transparency in your purchasing and stock data
- Make the material flow through your company more efficient and cost effective
order expert
Field of application: no restrictions on materials
Product features
Software module for order planning and management of relevant production orders during the production planning phase
Added value
- Easy compilation of models and types
- Clear selection of materials
- Connection to external ERP and PPS software, such as SAP, is possible
data expert
Field of application: leather cutting
Product features
Database module for evaluation purposes and operational controlling of output and material as well as precise hide-stock management
Added value
- Provides a detailed overview of processing at all times
- Connection to external ERP and PPS software, such as SAP, is possible
Software options
These software options from expert support the qualification of leather before cutting.
The expert programmes can be used as required with the aim of significantly improving the process.
pre-select expert
Field of application: leather cutting
Product features
Software module for automatic classification according to good and inferior hides (A,B,C,D) by test nesting directly after scanning and identification with the scan expert automatic
Added value
- Automatic test nesting to improve consumption optimisation
scan expert+
Field of application: full automatic leather qualification
Product features
Software for automated and colour-independent imperfection recognition and individual identification of hides. Suitable for use with the scan expert automatic+
Added value
- Software module for complete incoming goods control and quality inspection of hides
- Transparency at all times concerning leather stocks
- Ergonomic hide transport system for clear visibility at maximum arm's length
Sorting
Hardware and software options from expert support more efficient processing after cutting.
The expert programmes can be used as required with the aim of significantly improving the process.
pick-up expert
Field of application: no restrictions on materials
Product features
Hardware and software module for simplifed sorting of the cut pieces using projection
Added value
- Simple and quick visual aid for sorting (sunny for mixed models)
expert lean sorting
Field of application: no restrictions on materials
Product features
Add-on module to supplement the pick-up expert software module. For order picking of mixed cuts, production orders relating to models or customers. Extras can be added such as a scan-glove and/or mobile shelving system with put-to-light notification.
Added value
- Cost minimisation due to enormous reduction in workload. Can also be used by unskilled staff.
- Connection to external ERP and PPS software, such as SAP, is possible
Software optimizations
Software optimisations from expert optimise processing steps during cutting.
The expert programmes can be used according to the requirements with the aim to optimise the process considerably.
cut expert path optimization
Field of application: no restrictions on materials
Product features
Software module for cutting path optimisation in cutting control
Added value
- Capacity increase
- Reduction in wear and tear (reduction in annual wear and tear costs)
cut expert portal optimization
Field of application: no restrictions on materials
Product features
Software module for cutting path optimisation in cutting control of the when using two cutting bridges (dual portal version)
Added value
- Capacity increase
- Reduction in wear and tear (reduction in annual wear and tear costs)
Special software solutions
Special software solutions
The expert programmes can be used as required with the aim of significantly optimising the process.
Management of hide remnants
Field of application: leather cutting
Product features
Software module for further use of hide remnants using new barcode, including barcode printer
Added value
- Digital recording of hide remnant data for further use of hide remnants
- User-friendly handling at highest technical level